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Project information

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Industrial HMI design for manufacturing applications requires balancing usability, regulatory compliance, and operational efficiency. This case study demonstrates how user-centered design creates intuitive interfaces for complex industrial processes across diverse manufacturing environments.

User-centered process

Objective

Design intuitive HMI systems for industrial weighing and product inspection applications. Create interfaces that reduce training time, increase operational efficiency, and ensure compliance with international standards across Food & Beverage, Dairy, Cosmetics, Chemicals and Pharmaceuticals industries.

Approach

Led with user-centered design principles grounded in usability engineering. Conducted systematic field studies, stakeholder workshops, and contextual inquiry to understand real-world usage contexts. Applied iterative design methodology from paper prototypes through wireframes to validated UI designs.

Activities included comprehensive user needs analysis, regulatory requirement mapping, device compatibility assessment, and multi-modal input design for touchscreens, hardkey interfaces, and desktop systems with mouse and keyboard.

Key design and product moves
  • Unified interface architecture supporting diverse industrial devices from tiny displays to desktop-sized panels.
  • Clear infographics and data visualizations reduced to essential, interpretable elements.
  • Global design system extending corporate design with functional signal colors for status and interaction cues.
  • Modular and scalable components ensuring regulatory compliance while maintaining flexibility.
  • Multi-factor trend displays simplified into color-coded directional arrows for quick process assessment.
  • Abstract visualizations like pulsating dots for system activity recognition and threshold violation alerts.
Challenges & solutions

Balancing regulatory requirements with user experience across heterogeneous environments. Addressed through systematic design guardrails, clear functional component definitions, and extensive user testing across different industrial contexts and device configurations.

Outcome

A cohesive HMI system enabling immediate recognition of component function and status. The interface reduces cognitive overload through clear visual hierarchy, supports quick information intake, and maintains consistency across all applications while adapting to various device types and input methods.

HMI screen design
Industrial HMI Interface Design

Global design system

Vision

A unified design system that ensures visual consistency across industrial products while emphasizing clarity and immediate functional recognition. Beautiful in its simplicity, durable in its longevity.

Mission

Build a system that balances modern visual language with regulatory requirements—grounded in user research, scalable across device types, and sustainable through technological change.

Leadership notes

Lead with user needs, design for compliance, and scale with modularity. Every component serves a purpose, every interaction has meaning, and every decision supports operational excellence.

Impact

Operational efficiency

Reduced training time and increased accuracy through intuitive interface design and clear visual hierarchy.

Regulatory compliance

Ensured adherence to international standards while maintaining usability across diverse industrial environments.

Scalable architecture

Flexible design system supporting wide range of devices and configurations across global markets.

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Ask to Carmelo’s AI

👋 Hi! I'm Carmelo's AI assistant. I'm trained on his portfolio, case studies, and expertise in design and digital transformation. Ask me anything about his work, design process, or career!

This AI model is in beta and may not always be accurate.